OverviewQuick DetailsCNC Machining or Not:Cnc MachiningType:Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Rapid Prototyping, Turning, Wire EDMMaterial Capabilities:Aluminum, Brass, Bronze, Copper, Hardened metals, Precious metals, Stainless Steel, Steel Alloys, Platic, POM,NylonMicro Machining or Not:Micro MachiningPlace of Origin:Guangdong, ChinaModel Number:ABP HL001 5 Axis CNC MachiningBrand Name:Huoli PrecisionOEM/ODM:OEM/ODM WelcomeCertificate:ISO 9001:2015Material:copper,Aluminum,stainless steel,brass,iron,plastic etcTolerance:+/-0.01MM (0.004inch)Surface treatment:passivation,plating, anodizing, powder coatingAdvantage 1:10 years of CNC precision machiningAdvantage 2:Excellent Team and Strict QC managementAdvantage 3:More than 100 CNC lathes and CNC milling centersSamples:Free SamplesMOQ:1 PieceSupply AbilitySupply Ability100000 Piece/Pieces per Month Small orders are welcomePackaging & DeliveryPackaging DetailsStandard export carton for outer packing the inner packaging according to customer's requirementPortHong Kong or ShenzhenLead Time:Quantity(Pieces)1 - 100101 - 10001001 - 10000>10000Est. Time(days)152128To be negotiated
Product Description
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Rayland’s engineers have more than 10 years of CNC milling experience in CNC precision machining industry . Rayland’s 3D capability offers a complete solution for generating high quality, gouge protected tool paths that meet the demands of manufacturers tasked with the programming and machining of complex parts and free from shapes .3D Milling is at a very high level of smoothness , efficiency and smart machining .
3D milling has a wide variety of applications , from subtractive rapid prototyping , rapid manufacturing, hobby , craft and jewelry making , to producing precision medical and dental prosthetics ,aerospace, mould tools, and so on .
Features at a glance:
1.One single machining environment
2.Full machine tool and too path simulation
3. Full collision checking
4. Full boundary control -tool contact ,inside ,outside etc .
5. Efficient link moves for high speed machining
6. In process stock , reducing air cutting.
Rayland offers not only best in class prismatic machining capabilities, also have powerful 3D solid and surface machining strategies, all in one solution.
With an extensive suite of advanced 3D cycles that are ideally suited for rapidly generating tool paths for all surfaces and solids machining needs , Rayland advanced machining cycles bring optimised tool path control, reduce cycle times and an overall higher lever of machining efficiency .
3D milling and 3D printing compared
Choice of materials
CNC mills can work on a huge variety of materials: metal alloys (e.g. aluminum, steel alloys, brass, copper), softwoods and hardwoods, thermoplastics, acrylic, modeling foams, machining wax (for creating a positive model for casting). You may need different cutting tools for different materials, but the tool-to-machine interfaces are usually standardized – so the tools can easily be exchanged.This way, you can utilize a CNC mill to manufacture prototypes in the same material that will be used for the final product – so you can immediately start testing.
Desktop 3D printers are usually restricted to a few materials, typically thermoplastics (PLA, ABS, sometimes nylon) or resins. Thermoplastics can be mixed with other materials such as ceramics, wood, metal, but the work pieces produced on a 3D printer will not be as robust as work pieces cut from a block of metal or wood.As thermoplastics and resin 3D printers use completely different methods, a resin printer cannot handle thermoplastics – and vice verse.
Precision
CNC mills can offer positioning accuracies of around 0.001 inch (0.025 mm) and tolerances of 0.005 inch (0.0127 mm). Of course, there are 3D printers such as the Zortrax M200 supporting resolutions of 0.025 mm and the CEL Robox with 0.02 mm. But the material worked on in a CNC mill (e.g. aluminum) allows much higher precision than the FDM used in many 3D printers that tends to deform when exposed to too much heat.
In practice, dull or damaged cutting tools, worn mills or faulty data delivered by the CAM software may result in inaccurate work pieces.
Some 3D printers (e.g. CEL Robox, Zortrax M200) promise very high precision but fail to deliver it from time to time. and you will find that high precision and FDM 3D printing not always go together. However, not always the technology is to blame: There is a lot a 3D printer user can misdo.
Speed
Comparing speed is difficult as CNC 3D milling and 3D printers are typically used for different work pieces and materials. However, 3D printing jobs often take hours to complete, whereas CNC 3D milling jobs with comparable size and complexity normally do not take more than an hour.
CNC 3D milling is typically faster when chipping away material from a solid block than 3D printers that build objects layer by layer and occasionally have to slow down to avoid printing problems.
Noise and vibrations
Noise: Depending on the material used, CNC 3D milling can get extremely noisy. Cutting metal or wood using a large-diameter tool (to quickly remove large parts) can be ear-deafening. The rattling noise from a desktop 3D printer without casing is like a gentle waft in comparison. When cutting wax models, the noise from a CNC mill is hardly perceptible, however.
Vibrations: When working on a metal or wood block, a CNC 3d milling machine also vibrates heavily – you wouldn’t want to have it on the desktop near you (even if you wore ear defenders to block of the noise). Vibration normally is no issue when 3D printing.
Messiness
CNC 3D milling means cutting away material using a rotating tool. The result: There is a lot of material spurting away, and that may be quite sharp (e.g., splinters of wood or metal). Not all CNC mills are fully enclosed when working on a block of material – so things can get quite messy. And with enclosed mills, you have to clean up the mess inside, once the work piece is finished.
3D printing is not messy by design. When something goes wrong, however, you may need to remove thermoplastics from your printbed. But that is nothing compared to cleaning up after CNC milling.
Some postprocessing may be required both after 3D printing and CNC milling: Grinding and sanding. But we wouldn’t call that messy.
Waste
By design, there is less waste in 3D printing as this technology only requires the material needed for building the workpiece. In CNC milling you need a block of material that has at minimum the size of the workpiece – a lot of material has to be removed and often cannot be recycled.
Cost price
That’s difficult to compare. But getting started is less costly with 3D printing: You can get decent 3D printers for about 0500 (e.g. the Prusa Steel or the Kossel ), while the CNC mills featured start at 05,000.
Please send 3d CAD file to us for quotation , Rayland can offer quality product rapidly , as well as the most competitive prices .
FAQ
1.What is Rayland’s specialty ?
Rayland is a top quality contract CNC machine shop specializing in high value added volume repeat production.
2.Will Rayland work with confidentiality Agreement?
Yes ! Rayland can work with agreements. We deal with Confidentiality Agreements with most of our customers.
3.Can you help with parts design or suggest cost-saving measures ?
Yes ! Our team enjoys applying their production experience to new challenges. We can assist with designing your part, selecting the best raw materials, and choosing the most effective machining protocols and finishing steps.Keeping the part’s end use in mind, we can often find a minor design tweak or a change in material or tolerance that can reduce your part’s cost without any reduction in quality of performance.
4.What are typical materials that Rayland machines ?
We are stainless steel machining specialist , a large percentage of machining is 300 and 400 series stainless steel. Additionally , low carbon steel, aluminum,brass ,copper, plastic, POM ,ABS, titanium are also routinely used.
5.What are your machining envelopes ?
Our CNC milling capabilities range from under an inch to 59 inches ;
Our CNC turning capabilities range up to 78 inches .
6.What are typical lead times ?
Lead time can vary from several days to several weeks depending on the complexity of the parts or assemblies.
7.Are free samples available ?
Yes. Appropriate size samples are free to our customers ?
8.What is preferred 3D Cad file format for CNC machining ?
We prefer cad files in one of these formats:
PARASOLID (.x_t or .x_b)
STP or STEP (.stp or .step)
IGS or IGES (.igs or .iges)
ProE Native Files (.prt)
ACIS SAT (.sat)
9.How long are your work quotation valid?
Usually 30 days unless otherwise specified.
10.What’s the common way of transportation ?
Due to the big size and heavy weigh,most of our products are delivered by sea.
Some customer will also to deliver by air if the goods are of small quantity.
In addition ,the samples are delivered to customers by air.
11.What kind of payment conditions do you accept?
Under USD500, PayPal is accepted.
More than USD500,T/T, 30% deposit;the balance 70% is paid off after shipment
before release of bill of loading .
12. How do I request a quote?
You can easily find our website on our contact us .